June 13, 2009

How to Read P & ID

Often when you use P&ID you will find that each company or engineering consultant is using his own list of symbols & instrumentation diagrams. This is very confusing for young engineers in the initial age where sometime somebody is using B symbol for tanks, some use D & finally some use T.

Why it is so?


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Equipment & Instrumentation details vary with the degree of design complexity. For example, simplified or conceptual designs, often called process flow diagrams, provide less detail than fully developed piping and instrumentation diagrams (P&IDs).

Being able to understand instrumentation symbols appearing on diagrams means understanding ANSI/ISA’s S5.1-1984 (R 1992) Instrumentation symbols and identification standard. S5.1 that defines how each symbol is constructed using graphical elements, alpha and numeric identification codes, abbreviations, function blocks, and connecting lines.



Deciphering symbols
ISA S5.1 defines four graphical elements—discrete instruments, shared control/display, computer function, and programmable logic controller and groups them into three location categories (primary location, auxiliary location, and field mounted).

Discrete instruments are indicated by circular elements. Shared control/display elements are circles surrounded by a square. Computer functions are indicted by a hexagon and programmable logic controller (PLC) functions are shown as a triangle
inside a square.

Adding a single horizontal bar across any of the four graphical elements indicates the function resides in the primary location category. A double line indicates an auxiliary location, and no line places the device or function in the field. Devices
located behind a panel-board in some other inaccessible location are shown with a dashed horizontal line Letter and number combinations appear inside each graphical element and letter combinations are defined by the ISA standard.

Numbers are user assigned and schemes vary with some companies use of sequential numbering, others tie the instrument number to the process line number, and still others adopt unique and sometimes unusual numbering systems.

The first letter defines the measured or initiating variables such as Analysis (A), Flow (F), Temperature (T), etc. with succeeding letters defining readout, passive, or output functions such as Indicator (I), Record (R), Transmit (T), and so forth.

Example
Referring to the Example P&ID diagram, FT 101 represents a field-mounted flow transmitter connected via electrical signals (dotted line) to flow indicating controller FIC 101 located in a shared control/display device. A square root extraction of the input signal is applied as part of FIC 101’s functionality.



The output of FIC 101 is an electrical signal to TY 101 located in an inaccessible or
behind-the-panel-board location. The output signal from TY 101 is a pneumatic signal (line with double forward slash marks) making TY 101 an I/P (current to pneumatic transducer). TT 101 and TIC 101 are similar to FT 101 and FIC 101 but are measuring, indicating, and controlling temperature. TIC 101’s output is connected via an internal software or data link (line with bubbles) to the setpoint (SP) of FIC 101 to form a cascade control strategy.

Often P&ID’s include a cover page where common and typical terms, symbols, numbering systems, etc., are defined. On the example, Typical YIC would likely appear on the cover page and the simplified form of YIC would appear throughout the P&IDs.



Typical YIC indicates an on/off valve is controlled by a solenoid valve and is fitted with limit switches to indicate open (ZSH) and closed (ZSL) positions. All inputs and outputs are wired to a PLC that’s accessible to the operator (diamond in a square with a solid horizontal line). The letter "Y" indicates an event, state, or presence. The letter "I" depicts indication is provided, and the letter "C" means
control takes place in this device.

Adherence to ISA’s S5.1 Instrumentation Symbols and Identification standard ensures a consistent, system independent means of communicating instrumentation, control, and automation intent is developed for everyone to understand.

The article is adopted from Control Engineering magazine with some modifications for the learning of young engineers.

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4 comments:

hydraulic valve said...

Complex control systems using valves requires an automatic control based input of an actuator. The actuator strokes the valve allowing the valve to be positioned accurately and allowing control over a variety of requirements.

Anonymous said...

very informative..but some more information is still required..

internationally accepted instrument symbols and identification letters..

http://instrumentpedia.blogspot.com/2010/12/p-piping-and-instrument-diagram-pfd.html

Anonymous said...

very informative..but some more information is still required..

internationally accepted instrument symbols and identification letters..

http://instrumentpedia.blogspot.com/2010/12/p-piping-and-instrument-diagram-pfd.html

Anonymous said...

very informative..but some more information is still required..

internationally accepted instrument symbols and identification letters..

Standard p&id symbols

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